Operation monitoring settings registration

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Manual > Monitoring system construction guide > Establishing key functions > Operation monitoring > Practicing operation monitoring > Implementation level 2) Detailed operation monitoring >

Operation monitoring settings registration

overview

Once you have registered the tag, you can configure the various settings from the operation monitoring settings screen. This must be done from the settings screen while the operation monitoring application is running.

 

This section explains the following setting operations. Please perform the following operations while both Panel Server and Panel Browser are running online.

 

•Facility registration

•Operational status collection settings

•Operation status monitor settings

•Operation check

 

For details on how to operate each screen, please refer to "Operation monitoring setting registration".

 

 

Equipment Registration

Display the operation monitoring settings registration screen and select "Equipment Registration" from the left menu.

 

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In the initial state, no groups have been registered yet, so please add one group first.

You can name the group anything you like. Here, we will call it "Group 1" as an example.

 

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After adding the group, please register the equipment. The equipment to be registered should be the following five pieces of equipment, according to the operation monitoring design that was considered in advance.

Once you have finished entering the information, click the "Apply" button.

 

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(Facility ID)

(title)

(subtitle)

1

Machinery Equipment 01

Part P01

2

Machinery Equipment 02

Part P02

3

Machinery Equipment 03

Part P03

4

Machinery Equipment 04

Part P04

5

Machinery and Equipment 05

Part P05

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

In the following steps, click the "Apply" or "Save" button each time you finish entering information. If you want to continue setting up the system, click "Apply" to keep the setting screen displayed.

 

 

Health Collection Settings

Next, select "Operation status collection settings" from the left menu on the setting registration screen.

 

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From this screen, you can register the operating status and assign tags.

First, make the settings for Machinery 01. Make sure "Machinery 01" is selected as the target equipment.

 

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Please register the following information for Machinery Equipment 01. You can freely change the display color, etc.

 

Priority

Aggregation Classification

display name

Tags/Conditions

Graph Color

Advanced settings (example)

5

Operation

While driving

U01.F01.X0000

(No change)

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Left lamp:

The third row is displayed in green.

 

Message display:

Do not display.

 

 

 

4

Out of Operation

Suspended

U01.F01.X0001

(No change)

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Left lamp:

The first row is displayed in red.

 

Message display:

Do not display.

 

 

 

3

Abnormal

breakdown

U01.F01.X0002

(No change)

p_machinestatusmonitor_0207

 

 

 

 

Left lamp:

The first row is displayed as flashing red.

 

Message display:

Enable display (flashing red, text color: white).

 

 

 

2

Abnormal

call

U01.F01.X0003

(No change)

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Left lamp:

Second row flashes yellowDisplayed at.

 

Message display:

Enable display (yellow flashing, text color: black).

 

 

 

1

Abnormal

Under treatment

U01.F01.X0004

(No change)

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Left lamp:

Second row yellow lightDisplayed at.

 

Message display:

Enable display (yellow light, text color: black).

 

 

 

 

(Example of machine equipment 01 settings)

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After setting up Machine Equipment 01, please set up the other equipment (Machine Equipment 02, 03, 04, 05) in the same way.

 

 

Operation status monitor settings

Next, select "Operation Status Monitor Settings" from the left menu on the setting registration screen.

 

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■ Layout settings

 

First, set the total number of rows and columns in the Layout tab.

This setting is done on a group basis.

 

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In this example, we'll leave it at the default.

 

Total number of lines: 3

Total number of columns: 3

 

 

 

 

 

 

 

 

 

Once you have decided on the number of rows and columns, place the equipment in the layout frame. As an example, place all the equipment in order starting from the top left equipment.

 

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Furthermore, when placing multiple facilities at once, you can select all the check boxes at once by clicking the "Select All" button in the facility selection dialog.

 

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■ Design settings

 

Next, from the Display Data tab, assign the data display position and display items.

This setting must be done on a per-equipment basis. First, set up "Machine Equipment 01" (*For other equipment, you can easily expand it later using the attribute copy function).

 

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You can freely change the font size and other settings.

In this example, we'll leave it at the default.

 

Left lamp: Leave as default

•Number of lamps: 3

 

Data display layout: Leave as default

•Number of display lines: 3

•Number of display columns: 2

•Display method: Full screen

 

Message display: Leave as default

•Display method: Full screen

 

 

 

 

 

 

■ Display data settings

 

Next, from the Display Data tab, assign the data display position and display items.

This setting must be done on a per-equipment basis. First, set up "Machine Equipment 01" (*For other equipment, you can easily expand it later using the attribute copy function).

 

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Line 1, column 1:

•Select "Working hours"

•Enter "Working:"

•Change the label font size to 10

 

Row 2, column 1:

•Select "Downtime"

•Type "Stop:"

•Change the label font size to 10

 

Row 3, column 1:

•Select "Abnormal Time"

•Enter "Abnormal:"

•Change the label font size to 10

Row 1, column 2:

•Select "Utilization rate"

•Enter "Utilization rate:"

•Change the label font size to 10

 

Row 2, column 2:

•Select "ON count 3"

•Enter "Broken:"

•Change the label font size to 10

 

Row 3, column 2:

•Select "ON count 4"

•Enter "Call:"

•Change the label font size to 10

 

Settings such as font size and display position can be freely changed from the detailed settings.

If you specify long characters for the label display and they are cut off, try fine-tuning the display position or size.

 

 

In addition, the numbers at the end of the settings above, such as "ON count 3" and "ON count 4", are assigned in the order of the operating status ID as follows:

Use this when you want to display the individual ON time and ON count for each registered condition.

 

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■ Copy settings

 

Copy the settings made for machine equipment 01 to other equipment.

Open the Layout tab, select Mechanical Equipment 01, and click the "Copy Attributes" button at the top of the screen.

 

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Select the equipment to paste to (in this case, "Machine 02") and click the "Paste Attributes" button at the top of the screen. This will paste the display attributes of the equipment you just copied.

 

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Using the same procedure, paste the settings for Machinery 03, 04, and 05.

 

The copy button will retain the last copied state. If you do not need to change the copied source, simply select the next facility and click the paste button again.

 

 

Operation check

When you display the operation status monitor screen, it will look like this:

 

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The five facilities registered on the settings screen are displayed.

 

Currently, all operation status tags are OFF, so they are displayed in gray as shown on the left.

 

 

 

 

 

 

 

 

Let's turn on the operating tag (U01.F01.X0000) for Machinery 01.

 

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Then the screen display will look like the one shown on the left.

 

•Left lamp: Green light on the third row

•Display frame: Default background color (light green)

•No message displayed

 

 

In this example setting, messages will not be displayed under normal circumstances, but operating status data will be displayed.

 

 

 

 

 

Next, turn ON the stopped tag (U01.F01.X0001) of machine equipment 01 and turn OFF the operating tag (U01.F01.X0000).

 

p_machinestatusmonitor_0222

 

Then, the display for Machinery 01 will look like the image on the left.

 

•Left lamp: Red light on the first level

•Display frame: Default background color (light yellow)

•No message displayed

 

 

 

 

 

Next, turn ON the fault tag (U01.F01.X0002) for Machinery 01.

 

p_machinestatusmonitor_0223

 

Then, the display for Machinery 01 will look like the image on the left.

 

•Left lamp: Flashing red on the first level

•Display frame: Default background color (light red)

•Message: "Broken"

 

 

If a malfunction occurs in the equipment, the left lamp will flash and a flashing message will be displayed in the center to notify you.

 

 

 

 

Next, turn on the call tag for machine equipment 01 (U01.F01.X0003).

 

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Then, the display for Machinery 01 will look like the image on the left.

 

•Left lamp: Second row flashing yellow

•Display frame: Default background color (light red)

•Message: "Call"

 

 

When the call button on the unit is pressed, the left lamp flashes and a message flashes in the center to notify the user. This allows the administrator to know the call request on the screen.

 

 

 

 

Next, turn ON the processing tag (U01.F01.X0004) for Machinery 01.

 

p_machinestatusmonitor_0225

 

Then, the display for Machinery 01 will look like the image on the left.

 

•Left lamp: Yellow light on the second row

•Display frame: Default background color (light red)

•Message: "Processing"

 

 

When the treatment button on the machine is pressed, the left lamp will stop flashing and stay lit, and the message in the center will also stay lit. This will let you know that the on-site staff is taking measures to restore the machine.

 

 

 

 

Once all checks have been completed, turn ON the In Operation tag for Machinery 01 (U01.F01.X0000) and turn OFF the other tags (U01.F01.X0001, U01.F01.X0002, U01.F01.X0003, U01.F01.X0004).

 

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Then, the display for Machinery 01 returned to its normal state.

 

•Left lamp: 1st stage green light

•No message displayed

 

In addition, based on the changes in the signal so far, values are displayed for each operation time, stoppage time, and abnormality time, as well as the operation rate.

The number of faults and calls that occur is also counted.

 

(Display example of Machinery Equipment 01)

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Try turning the various tag values ON/OFF as described above and checking the various operations.

 

 

The following is an example of the timeline screen.

 

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You can see that the values are reflected in the operating time, stop time, and abnormal time of Machinery 01.

 

 

 

If you enable detailed display and status breakdown, it will appear as follows:

 

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In this example, you can see that the breakdown of the aggregate classification "Abnormal" is displayed in detail as "Breakdown," "Call," and "Processing."

 

Furthermore, the operating status for a short time period can be displayed by expanding the time display as shown below.

 

(Example of enlarged display)

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The following is an example of the operation results screen.

 

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You can see that values are reflected in the operating time, stop time, abnormal time, and operating rate of Machinery 01.

 

 

 

 

 

The following is an example of the operation analysis screen.

 

p_machinestatusmonitor_0219

 

You can see that values are reflected in the operating time, abnormal time, downtime, and operating rate of Machinery 01.

 

The center of the screen lists the details of each operating state. You can see the duration, percentage, and number of occurrences of each state. A pie chart also shows the percentage of each aggregate category.

 

Furthermore, information such as production goals, production results, progress rate, and takt time will remain unchanged and will remain at zero, as production results are not set to be imported.